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6061 Aluminum

Practical manufacturing reference for 6061 aluminum covering properties, temper, machining, applications, weight and related tools.

6061 is a widely used aluminum alloy for general engineering, CNC machining, fixtures, brackets, housings and structural components. It combines useful strength, corrosion resistance, weldability and machinability.

Quick material data

Property Reference
Density ≈2.70 g/cm³ (≈0.0975 lb/in³)
Elastic modulus ≈69 GPa
Strength Strongly dependent on temper and product form
Machining Generally machinable with carbide tooling; data depends on cutter and condition

Temper matters

“6061” identifies the alloy family, not one universal strength condition. T4, T6, T651 and other tempers differ. The material certificate, drawing and purchase specification should control the exact condition.

Machining considerations

Use sharp aluminum-suitable tooling, provide chip clearance and avoid prolonged rubbing. Burr formation, finish and tool life depend on edge geometry, cutting data, lubrication and workholding.

Common uses

  • Machined brackets and plates.
  • Fixtures and tooling.
  • Housings and covers.
  • General CNC components.

Estimate weight · Check CNC parameters · Estimate MRR

Source: Kaiser Aluminum publishes 6061 technical data by product form and temper. Kaiser Aluminum product information.

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