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Tap Drill Size: A Practical Starting Calculation

Use the common metric and inch starting relationships for tap-drill selection, then verify against the actual thread standard.

For a simple metric starting estimate, tap drill diameter is often taken as major diameter minus pitch. For a simple inch estimate, major diameter minus one divided by TPI is a common starting relationship.

These are calculation references, not substitutes for an approved thread chart. Thread percentage, material, tap style, and the required class of fit can change the final drill choice.