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THREADS & GEOMETRY/Tapping

Tap Drill Size Calculator

Estimate a starting tap drill size from thread major diameter and pitch.

Metrik MFG / TappingREADY
Tap Drill Size Calculator
INPUTVALUEOUTPUT
Primary input01
Process setting02
Calculated output03
CALCULATION STATUSREADY TO CALCULATEEnter values below to generate results
STANDARD MODE

Tap Drill Size Calculator

READY TO CALCULATE
RESULTCALCULATED OUTPUT
Starting tap drill—mm or in

Enter the required inputs and calculate.

Advanced Engineering
PRACTICAL CONTEXT

Using the result in real shop work

A tap drill needs to leave enough material for the thread while avoiding excessive torque. This calculator provides the common starting relationship for metric and inch threads.

01

Set Up Tapping

Choose metric or imperial, then enter major diameter and pitch (or TPI for inch threads).

02

Where This Result Helps

Use the result as a starting shop reference and verify the final drill from the tap manufacturer or approved thread chart.

04

What Can Distort the Result

Treating the estimate as a universal drill chart, entering pitch in the wrong unit, or ignoring thread percentage requirements.

ENGINEERING METHOD

How the tapping calculation works.

FORMULAMetric starting drill ≈ major diameter − pitch. Imperial starting drill ≈ major diameter − (1 ÷ TPI). The relationships are practical starting estimates, not universal thread charts.
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